Custom Corrugated Mailer Boxes

Corrugated mailer boxes are durable, self-locking packaging. They are made from a fluted paper layer sandwiched between one or more flat linerboards. Luca Packaging offers custom corrugated mailer boxes that protect your products during transit. Corrugated is a sturdy material that ensures that customers receive their products in good condition. You can customize these boxes based on your brand or product requirements. Fill in the quote form and get your custom corrugated mailer packaging.

$1.00 / unit
In Stock

Note: This product price is based on standard size. Changes in size, style, printing, embossing may affect the final price. Please contact us for a custom quote to get the best price.

What Our Clients Say

4.9/5 from 800+ reviews

Jessica Miller

Sunny Scents Candles

I was in such a rush for my product launch, and Luca Packaging saved the day! They got my boxes to me way faster than I expected, which was a huge relief.

David Chen

Fresh Batch Bakery

I had no idea how to design my own packaging, but the team at Luca was so helpful. They offered free design support and walked me through everything until it looked perfect. It was super easy to work with them.

Emily Watson

Willow Home Goods

I had a few questions about my order, and I chatted with Sarah from their support team. She was so nice and answered all the questions patiently. It’s rare to find such great service these days.

Marcus Thorne

Thorne Tech Accessories

The logos on my new boxes look so professional. The printing quality is honestly top-tier, and the colors popped exactly how I wanted them to. My customers keep telling me how much they love the look of the packaging!

Rachel Green

Green Leaf Soaps

I looked all over for a packaging partner that wouldn't break my budget, and Luca Packaging had the best prices by far. I was able to get high-quality boxes for my small business without spending a fortune. I’m definitely going to be ordering from them again for my next shipment!

Premium Finishes & Durable Material

Full Color Printing

Full Color Printing

Inside & Outside Full Printing

Inside & Outside Full Printing

One Color Printing

One Color Printing

PMS Printing

PMS Printing

What Are Custom Corrugated Mailer Boxes?

Custom corrugated mailer boxes are personalized shipping boxes. These boxes are made from fluted cardboard, tailored with custom dimensions. They are designed for e-commerce, subscription boxes, and retail. You can use these boxes to protect the items during shipping, handling, and storage.

Types Of Corrugated Materials

Corrugated is a material created by a fluted sheet of paper between one or more flat linerboards. You can also get mailer box packaging in this material. There are various corrugated materials available; you can choose one of them depending on your product.

Corrugated materials Features
Natural kraft board Unbleached, uncoated and recyclable.
Oyster white board Clay-coated linerboard, bleached texture.
Kemi white board Semi-gloss coated, white C1S linerboard on one side.
Bleached white board Bright white finish, producing brighter color appearances.

Stand Out In The Market With Customized Packaging

When customers order from brands, they prefer brands that use sturdy packaging for shipping. So if you want customers to trust your brand, then it is important that you invest in custom corrugated mailer box packaging.

We also offer custom corrugated mailer boxes with logos that help customers to recognize your brand. You can also get different kinds of custom boxes with logos from us. In these boxes, you can add a product image, brand name, brand logo, or any other product or brand information.

Choose The Box Thickness According To Your Product

Corrugated boxes are available in different thicknesses. You can choose any wall or flute grades depending on your product size and weight.

Flute Grades

  • A-flute: 1/4 inch thick, ideal for stacking
  • B-flute: 1/8 inch thick, protects heavier items
  • C-flute: 3/16 inch thick, suitable for shipping
  • E-flute: 1/16 inch thick, ideal for mailer boxes
  • F-flute: 1/32 inch thick, best for specialty packaging

Walls

  • Single face: One fiberboard and one flat liner board.
  • Single wall: 3 layers of paper glued with one strong linerboard.
  • Double wall: 2 flute layers with a liner board in between.
  • Triple wall: 3 fluted layers with 4 flat liner boards glued in between.

Uses Of Customized Corrugated Mailer Boxes

Corrugated mailer packaging is typically used for shipping. They are created from sturdy material that protects the product throughout this process. You can safely ship delicate products to the customer’s doorstep by using these boxes.

They are also used as subscription boxes by many brands. Brands pack products like cosmetics, apparel, accessories, or other things in these boxes. These boxes not only ensure the safety of the products but also upgrade the unboxing experience.

Personalized Corrugated Mailer Boxes | Available In Different Sizes & Designs

You can get custom made corrugated mailer boxes in different sizes from us. The size of the box should be according to the product dimensions. This will stop the extra movement that can damage the products.

We also offer these boxes in various designs. Suitable designs help customers to recognize your brand. You can also get subscription mailer box packaging from us. There are some add-ons that you can use for extra protection and for improving visual appearances. Some of the add-ons are custom inserts, embossing, debossing, and more.

Advanced Printing And Finishing Techniques

Customers are attracted to packaging that has some information about the product or brand printed on it. We offer offset and digital printing services that you can use for clear printing. There are also some color systems, including CMYK, Pantone, and full color. They all offer accurate and visible results.

We also offer finishing techniques that you can use for custom printed corrugated mailer boxes. You can also use these customization options for shipping mailer packaging boxes. For a smooth finish, you can get matte finishing, and for a shiny finish, you can get gloss finishing.

Why Choose Us?

Clients choose Luca Packaging because we offer custom corrugated mailer boxes at wholesale rates. You can also get:

  • Fast turnaround time
  • Discounts on bulk orders
  • Free shipping
  • Reliable and fast customer support
  • Free design support
Product Name Custom Corrugated Mailer Boxes
Dimensions All Custom Sizes & Shapes
Brand Name Luca Packaging
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Material 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, White Cardboard, Rigid
Quantities No Minimum Order Required
Coating Gloss, Matte, and Spot UV
Finishing Spot UV, Embossing, Debossing, Gold and Silver Foil Stamping
Die Cutting & Gluing Perforation, Die Cutting, Gluing, Scoring
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround Time 4 - 6 Business Days, Rush Available
Shipping Free Shipping at Your Doorstep